IT Consulting & Training for Manufacturing

Expert advisory services for manufacturers navigating digital transformation — from IT infrastructure design to Industry 4.0 strategy and hands-on engineer training.

What We Help You With

Our consultants have hands-on experience in manufacturing IT — not just theory. They've designed networks, implemented MES, and run OT security assessments in real factories.

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IT Infrastructure Design

Network architecture, server sizing, data center design, and disaster recovery planning for manufacturing facilities.

  • OT/IT network segmentation (IEC 62443)
  • Data center & server room design
  • DR/BCP planning and testing
  • Structured cabling & fiber layout
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Industry 4.0 Roadmap

Strategic assessment of your current digital maturity and a prioritized roadmap to smart manufacturing — grounded in ROI, not buzzwords.

  • Digital maturity assessment
  • Use case prioritization matrix
  • Technology selection guidance
  • 3-year investment roadmap
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OT / ICS Cybersecurity

Security assessment and hardening for operational technology environments — PLCs, SCADA, DCS, and OT networks.

  • OT network assessment (IEC 62443)
  • Asset discovery and risk scoring
  • Network segmentation design
  • Incident response planning for OT
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MES / ERP Integration

Architecture design and technical delivery for connecting shop floor MES systems to enterprise ERP — eliminating manual data entry and bridging OT/IT data gaps.

  • Integration architecture & data mapping
  • SAP PP/QM, Oracle WIP interfaces
  • API gateway and middleware design
  • Data quality and reconciliation rules
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Data Strategy & Analytics

Help you define what data to collect, where to store it, and how to turn it into actionable insights for production, quality, and maintenance teams.

  • KPI definition and data model design
  • Data lake / historian architecture
  • BI tool selection (Power BI, Grafana)
  • Dashboard design for operators and management
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Project Management

End-to-end project management for technology deployment projects — managing vendors, timelines, testing, and change management with your team.

  • PMO setup and governance
  • Vendor coordination
  • FAT / SAT / commissioning
  • Operator change management

Our Engagement Model

A structured approach that moves from understanding your situation to delivering measurable outcomes — without unnecessary overhead.

1

Discovery

Site visit, stakeholder interviews, current-state assessment. Output: findings report with quick wins and gaps.

2

Design

Architecture design, technology selection, business case, and detailed project plan for leadership approval.

3

Deliver

Hands-on implementation with our engineering team. Weekly progress reporting. Full documentation on completion.

4

Sustain

Training, knowledge transfer, and optional managed service retainer. Your team owns it — we support you.

Build Your Team's Capabilities

Practical, hands-on training delivered by engineers who work in the field — not slides-only instructors. Available on-site at your facility or at our training center.

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2 Days

Industrial Network Design & Troubleshooting

For IT engineers new to OT environments — covering ICS network architecture, PROFINET, EtherNet/IP, and common fault diagnosis.

  • OT vs IT network fundamentals
  • PROFINET and EtherNet/IP topology design
  • VLAN segmentation for OT/IT separation
  • Wireshark-based fault tracing lab
  • Certificate of completion
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3 Days

MES Fundamentals for Manufacturing IT

Practical introduction to MES concepts, configuration, and operation for IT teams supporting a manufacturing execution system.

  • MES architecture and ISA-95 model
  • Production order management and WIP
  • Quality and traceability configuration
  • ERP integration concepts and mapping
  • Hands-on lab with CX-MES
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2 Days

OT/ICS Cybersecurity Essentials

For OT engineers and IT security teams responsible for protecting industrial control systems from cyber threats.

  • IEC 62443 framework overview
  • Common OT attack vectors and threat actors
  • Purdue model and zone/conduit design
  • Firewall rule design for OT DMZ
  • Incident detection and response tabletop
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1 Day

Industry 4.0 for Manufacturing Leaders

Executive-level workshop for plant managers, IT directors, and operations leaders on digital transformation strategy and ROI.

  • Industry 4.0 technology landscape
  • Use case prioritization framework
  • Calculating ROI on digital investments
  • Building the business case for leadership
  • Peer case studies from similar factories

Consulting in Practice

Electronics Manufacturing

IT Infrastructure Redesign — 2 Plants

A Tier-1 electronics contract manufacturer needed to consolidate IT across two facilities and prepare the OT network for MES deployment. Code Exchange conducted a 3-week assessment, designed a new network architecture with proper OT/IT separation, and managed implementation over 10 weeks.

10 weeks
Total project duration
Zero
Production downtime
IEC 62443
Compliance achieved
Food & Beverage

MES Implementation + Team Training

A regional beverage manufacturer deployed CX-MES across 3 production lines and wanted their own IT team to manage it independently. Code Exchange delivered a 5-day intensive hands-on training program alongside go-live support, resulting in full team self-sufficiency within 30 days.

12 engineers
Trained and certified
30 days
To team self-sufficiency
+31%
OEE improvement

Start with a Free 1-Hour Discovery Call

Tell us your challenge and we'll tell you honestly whether we can help, what it would involve, and what results to expect — no sales pitch.